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MachSensing

CNC Cutter Sharpness Diagnostic Control System

マッハセンシングCNCカッターシャープネス制御システム

Multi Sensor AI IOT 5G Tech. CNC Tool Cutter Holder with Mach Radar software controls and dashboard. 5 parameters of sensing : Bending  X, Bending Y, Cutting Force, Tension and Torsion.

Applicable for any kind of: CNC cutting/drilling equipment:/milling, turning/lathing, deep boring, grinding, gear  hobbing, skiving, sawing, etc. Ideal for large production and high precision/tight tolerance processing environments!

It will help operator establish optimal cutting tool parameters and help end user avoid costly scrap and rework by showing when to change cutting tool. 

STOP GUESSING-START SAVING!

EZ to Use. Hardware is just like standard cutter holder to mount.The system features the latest technology (software dongle included) but the dashboard is extremely simple for CNC machine operators:  can connect to standard machine 3 colored warning lights on top, audible alarm, and even machine cut off, per customer settings.

Here’s a summary of the benefits and applications of deep hole drilling CNC machines:

Benefits:

  • High precision/Tight diameter control/Straightness/Fine surface finish

Applications:

  • Wide range of materials, including aluminum and super-alloys/Over 150 applications across various industries, including:
  • Gun barrels (originally designed for)/Other industries that have integrated deep hole drilling to improve their own applications

Types of deep hole drilling:

  • BTA drilling/Gun drilling/Additional processes for specialized tolerance objectives: Silicon Wafer Material Deposition Shower Heads, Defense and Firearm, Oil & Gas, Automotive, Aerospace, Medical Implants, Seamless Tube Manufacturing, Energy, Die and Mold, Hydraulic cylinders, etc.

Definition of a deep hole:

  • A hole with a depth-to-diameter ratio greater than 10:1 is considered a deep hole.

Overall, deep hole drilling CNC machines are designed to produce high-precision, accurate holes in a variety of materials and applications.

Key Applications

This is demo of dashboard while MachSensing AI Cutter Holder is installed on the CNC machine. You can see the colored graph showing the digital model of the cutter under pressure from the cutting of the metal workpiece.

Leading manufacturer of top alloy body smart phone,note book, tablet is one of our customers.  MachSensing Suite is used in their more challenging production applications to maintain quality and achieve related time savings  and decreased material waste.  MachSensing greatly increases production speed and yield. Machine learning helps train system to better process individual jobs and materials.